In recent years, the demand for high-performance cables has grown. Interestingly, the cable industry is turning to advanced technology. The aim is to ensure reliability, efficiency, and environmental resilience.
One powerful solution that emerges is the plasma surface treatment. This cutting-edge process uses ionized gas to transform cable surfaces. It paves the way for superior insulation, enhanced labeling, and unmatched longevity.
This blog will explore four key ways plasma treatment is revolutionizing the cable industry.
Brief Introduction to Plasma Surface Treatment
Plasma Surface Treatment, or plasma cleaning, refers to a process that uses highly ionized gas (plasma). This process alters and enhances the surface of certain materials. This quality makes the materials more receptive to subsequent treatments.
Plasma cleaning works by removing contaminants. It also restructures the surface chemistry of materials. The outcome of such a property is an ideal surface for adhesion, coatings, and other treatments.1
This technology has seen extensive applications in various industries. One of which is the cable industry. In the mentioned field, a plasma surface treatment device does the following:
- Improved durability
- Superior insulation
- Enhanced labeling
The Importance of Plasma Surface Treatment in the Cable Industry
In the cable industry, plasma surface treatment has become an indispensable tool. It can optimize cable performance and lifespan.
Cable Cleaning: Improving the Adhesion of Cable Insulation
Plasma surface treatment prepares cable surfaces for enhanced adhesion. The treatment removes contaminants that can hinder adhesion. These are dust, oils, and residues.
The treatment is also beneficial for printing cables. This is because plasma-cleaned surfaces offer a smooth and receptive area for labels and identifiers. Eventually, the wire print on cables becomes clearer and more resistant to wear over time.
High-Frequency Cables
High-frequency cables demand stable performance. Plasma surface treatment improves the adhesion of dielectric layers. This effect is crucial for maintaining signal integrity and minimizing interference. A plasma cleaning device also reduces the risk of contaminants. These may produce interference or breakdowns in conductivity.2
Fiber Optic Cables
Fiber optic cables have unique requirements for protection against physical damage, moisture, and contamination. Plasma surface treatment can enhance the adhesion of protective coatings. This property helps to safeguard the fragile glass fibers from environmental stresses.
Power Cables
Power cables are typically exposed to high electrical currents. They are also exposed to challenging environmental conditions. Plasma treatment enhances the insulation properties of these cables. The technology ensures a strong bond between the conductor and the insulating layers.
Conclusion
In the cable industry, plasma surface treatment machines are gaining popularity. This is because it produces high-performance cables. These meet stringent durability and performance standards.
Plasma-treated cables provide significant advantages in many applications. They enhance the quality and adhesion of wire print. They also improve insulation and increase resistance to environmental factors.
Keylink is a leading manufacturer of plasma cleaning systems in Asia. For years, this company has provided innovative, customizable plasma systems for surface treatment. Keylink’s atmospheric and low-pressure plasma solutions work on nearly all materials. These systems enhance adhesion and improve wettability.
Keylink’s plasma processes also support sustainability by reducing the production carbon footprint. This makes them an excellent choice for forward-thinking cable manufacturers.
2. Plasma Surface Engineering of Natural and Sustainable Polymeric Derivatives and Their Potential Applications; Renjith Rajan Pillai andVinoy Thomas; 2023
