Industry

Keylink Plasma Surface Treatment in Industry Solutions

The trend in the packaging industry is adopting smart and sustainable solutions to make product packing more consumer-, brand-, and environmentally friendly. Smart packaging leverages technology will be more and more implemented such as QR codes, smart labels, RFID, and NFC chips. Beside of this the packaging industry take on circular packaging solutions using biodegradable and recyclable materials.

Electronic

Plasma surface pre-treatment solutions for the electronics industry utilize both atmospheric and vacuum systems to enhance surface cleanliness, activation, and adhesion performance on sensitive electronic components. Atmospheric plasma systems are ideal for inline processing, enabling precise, localized treatment of PCBs, connectors, cables, and semiconductor components without interrupting high-speed production. Vacuum plasma systems, on the other hand, provide uniform, batch-level treatment and are especially effective for complex geometries, micro-components, and delicate assemblies.

Semiconductor

Plasma surface pre-treatment solutions for the semiconductor industry utilize atmospheric and vacuum systems to achieve ultra-clean surfaces, precise activation, and enhanced adhesion at micro and nanoscale levels. Vacuum plasma systems are especially critical for wafer processing, chip packaging, MEMS devices, and advanced microelectronics, where uniform treatment in a controlled environment is essential. Atmospheric plasma systems are used for localized, inline applications such as pre-treatment of substrates, lead frames, and electronic assemblies in high-throughput production lines.

Semiconductor
Semiconductor

Lithium-Ion Batteries

Plasma surface pre-treatment solutions for the lithium-ion batteries manufacturing industry are engineered to enhance surface cleanliness, activation, and adhesion at critical production stages. Both atmospheric and vacuum plasma systems are used to remove organic contaminants, residual binders, and oxides from components such as aluminum and copper current collectors, electrode sheets, battery housings, and busbars. This surface activation significantly improves wettability, ensuring uniform slurry coating and strong bonding during lamination and assembly processes.

Automotive

Plasma surface pre-treatment solutions for the automotive industry combine atmospheric and vacuum systems to enhance surface activation, cleaning, and adhesion across a wide range of components and materials. Atmospheric plasma systems are ideal for inline processing of plastic parts, seals, headlamp housings, dashboards, and exterior trims, enabling precise and localized treatment within automated production lines. Vacuum plasma systems provide uniform, batch-level processing and are particularly effective for complex geometries, metal components, electronic modules, and high-value assemblies.

Medical

Plasma surface pre-treatment solutions for the medical industry combine atmospheric and vacuum systems to deliver precise cleaning, activation, and functionalization of medical devices and components. Atmospheric plasma systems are ideal for inline processing of catheters, syringes, tubing, and housings, enabling localized treatment without affecting temperature-sensitive materials. Vacuum plasma systems provide uniform, batch-level processing and are particularly effective for complex geometries, implantable devices, and high-value components requiring controlled environments.

Packaging

Plasma surface pre-treatment solutions for the packaging industry are designed to enhance surface energy and improve adhesion on a wide range of materials, including plastics, films, foils, paper, and molded containers. By using atmospheric or vacuum plasma technology, the process effectively removes organic contaminants, activates surfaces, and introduces functional groups without the need for chemical primers. This ensures reliable bonding for printing inks, coatings, laminations, and adhesives used in flexible and rigid packaging applications.

Printing

Plasma surface pre-treatment solutions for the printing industry are designed to enhance surface energy and ensure superior ink adhesion on a wide range of substrates, including plastics, films, glass, metal, and coated papers. By utilizing atmospheric or vacuum plasma technology, the process effectively removes contaminants and activates the material surface without damaging the substrate. This treatment significantly improves wettability, resulting in sharper print quality, stronger color density, and improved durability.

Wires & Cable

Plasma surface pre-treatment solutions for the wires and cable industry are designed to improve surface energy and enhance adhesion performance on a wide range of insulation and sheath materials, including PE, PP, PTFE, and silicone. By using atmospheric plasma technology, the process effectively removes contaminants and activates the cable surface without mechanical abrasion or chemical primers. This ensures strong bonding for printing, marking, shielding layers, potting, and overmolding applications.

Consumer Goods

Plasma surface pre-treatment solutions for the consumer goods industry are designed to enhance surface energy, cleanliness, and adhesion performance across a wide variety of materials, including plastics, glass, metals, and composites. By utilizing atmospheric or vacuum plasma technology, surfaces are precisely cleaned and activated without the need for chemical primers or abrasive processes. This improves bonding strength for printing, labeling, coating, painting, and adhesive assembly applications.

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